Thank you for your interest in Kopp Machine and Tool Corporation.  We believe you will fund us more than capable in providing you with the quality products meeting your specifications, budget and time frame.

Our facility is located 25 minutes west of Milwaukee.  Mitchell International Airport is minutes from KMTC and provides easy access to our facility.

KMTC has been in business for over 14 years.  Our very qualified Designers, Tooling Engineers, Thermoplastic Process Engineers and Mold Makers have a combine 60+ years of experience.  Our clean, organized and fully equipped 7,500+ square foot facility provides ample room for projects ranging from single cavity molds through complex multiple cavity molds in excess of 5,000 pounds.

In addition to our superior Mold Tooling Design and Mold Making experience, KMTC also excels in the design and construction of special application specific, assembly and testing fixtures for the aviation, automotive, food process, motorcycle, medical and electronics industries.  KMTC also excels in design and building of Die Cast Tooling.

We pride ourselves in the ability to provide turnkey services to these industries with Innovative Plastics Solutions.

KMTC provides the following services to aid our customers in getting the right product the first time:

Product Development and Design:

• Initial design review and evaluation of component design, applying APQP practices including: Design FMEA, Process FMEA as well Product Validation Qualification.
• Capacity Evaluation and Equipment / Resource Planning.
• Material selection including tooling materials and thermoplastic resins and concentrates to ensure performance specifications are compatible, maintained and accountable.
• Mechanical, electrical and thermal performance evaluations conducted on high performance components.
• Specification development / review, performance test specifications and test specification development.
• Final CAD Design – 2D, 3D and Solid Models / Plotting / Presentation materials.

Tooling Design and Development:

• Up-to date Tooling Technology utilized throughout the design process, including networked CAD/CAM, On-Line 3D Probing and CMM.
• ACAD / SurfCam / Solidworks Software Design Centers.
• Price / budget evaluations allowing our customers flexibility in design and costs.
• Performance evaluations including Cycle Evaluation, Tooling Life span and Maintenance Schedules.
• Final CAD Design – 2D, 3D and Solid models / plotting / presentation materials.

Tooling:

• Complete tooling services.
• Tolerances to +/-.0005 CNC Machining and _/-.0001 Grinding.
• Controlled vendor infrastructure for contracted services.
• Time-line and schedule accountability.
• Specification verification through tooling inspection and FAI reviews.

Molding:

• Injection Mold Presses to 400 tons and 30 ounces.
• Small through high volume production runs.
• P.P. through exotic loaded Engineering Resins.
• ISO compliant inspections – SPC data collection when required.

Inspection:

• QS / ISO compliant Quality System.
• 12-2001 goal to ISO Certification.
• Feedback Assessment and Corrective Action Procedure.
• Complete inspection services.
• FDA / GMP practices.
• Controlled vendor infrastructure for contracted services.
• Complete inspection documentation.
• Customer evaluations and review audits.

Product and Service Overview:

Product design and development:

• Machined components
• Molded components
• Assembly fixtures
• Inspection fixtures and gages
• Positioning equipment
• 2, 3 and 4 axis automated equipment

Tooling:

• Standard injection mold tooling
• Standard Die Cast tooling
• Single through multiple cavity systems
• Three plate and Hot Runner systems
• Loose core prototype tooling
• Manual and automatic unscrewing systems
• Insert Mold systems

Molding:

• Up to 400 Tons and 30+ ounces – prototype through high volume production
• Standard resins through exotic engineering resins

Inspection:

• Complete in-house inspection services
• Q/S / ISO Compliant
• Full documentation control
• Vendor and supplied material accountability systems

Kopp Machine and Tool Corporation has the expertise to provide solutions for your most difficult requirements.  We pride ourselves in our quality and our abilities.

KMTC is constantly searching and learning new technology to better offer you the best product for your company.

We thank you for your consideration and invite you to call or visit.